Additive manufacturing, also known as 3D printing, is an innovative technology that enables companies to produce complex components and high-precision structures quickly, cost-effectively, and sustainably. In times of global challenges such as supply bottlenecks and resource scarcity, additive manufacturing represents a future-oriented solution for many industries.
For over 30 years: alphacam GmbH - A pioneer in 3D printing and additive manufacturing
alphacam GmbH
Based in Schorndorf, alphacam GmbH has established itself over the past three decades as a leading provider of products and services in the field of 3D printing and additive manufacturing. The company's broad portfolio includes not only consulting, sales, and customer service for additive manufacturing systems, but also offers a comprehensive industrial 3D printing service.
This service provides customized solutions for the production of additively manufactured prototypes and end products made of plastics and metals, enabling flexible and efficient manufacturing that meets individual customer requirements. With its many years of expertise and innovative approaches, alphacam GmbH is actively shaping the future of manufacturing technology and supporting companies in optimizing their production processes and increasing their competitiveness. Flexibility, expertise, and professional partnership are the key characteristics of this owner-managed company.
Challenge
Stable and clean compressed air supply!
alphacam GmbH must ensure a constant, clean, and dry compressed air supply for its 3D printers. Contaminants such as oil or moisture must not impair the printing process, and the compressed air must be evenly distributed throughout the network. For this purpose, a KAESER ASK 34-11 screw compressor is used, which impresses with its efficiency, reliability, and low noise level.
However, the high heat generation on site places a strain on the compressed air drying process. Current refrigeration dryers reach their performance limits under these conditions. Therefore, the use of adsorption dryers is necessary to provide high-quality, dry, and clean compressed air even under extreme conditions. This is crucial for the reliability and longevity of the printers, as well as for trouble-free production processes.
Solution statement
- In order to ensure the reliability of its compressed air supply, alphacam GmbH relies on a modernized compressed air station.
- A KAESER ASK 34-11 rotary screw compressor provides the basic supply, while a modulating Boge compressor compensates for peak loads.
- An additional benefit is the integrated heat recovery system, which efficiently utilizes the compressor exhaust air, eliminating the need for additional heating.
- Almost 100% of the energy used is converted into heat and used for space heating or other applications.
- In order to ensure high air quality, a network of microfilters, a KAESER oil-water separator, a cyclone separator, and a high-performance drying unit protect the compressed air from contaminants and moisture.
Customer benefit
- Alphacam GmbH benefits from consistently high compressed air quality, which ensures excellent printing results and trouble-free operation.
- Reliable base load coverage and flexible load control eliminate downtime.
- As a specialist in 3D printing, the company is optimally positioned, even for future challenges, thanks to the compressed air station from FILCOM GmbH.
- Collaboration with FILCOM GmbH is smooth and successful thanks to open communication.